Methods to reduce the failure rate of fully High Speed Automatic Box Packing Machine

 

The correct maintenance of the box can reduce the failure rate, so how to maintain the loading machine to reduce the failure rate?

Under normal circumstances, the method of reducing the full -automatic box loading machine daily includes:

Cleaning, tight -loading machines, such as lubrication, protection work, engine, clutch, transmission, transmission component High Speed Automatic Box Packing Machines main component inspection and adjustment, etc. Work.

In addition, the seasonal maintenance required for the installed machine, including the main systems of power assembly, transmission, compressing air, control, fault detection and maintenance.

Due to the need to stop the production of the assembly line, it is also necessary to make all MIAN corrodes, moisture -proof, rust -proof, and so on.

The method of reducing the failure rate is relatively simple, easy to operate, and maintaining the box of the box with the box machine use and the maintenance manual itself. If the debugging fails, please contact the manufacturer to replace it.

 

Common fault analysis of installed machines:

First, the shuttle band gap stop or stop:

1. Dispel alert to check whether the material is missing, and automatically boot it.

2. The shutdown checks whether the power supply contains the power supply part, the motor or the speed regulator is normal.

Second, the carton cannot be sucking:

1. Whether the carton is placed neatly.

2. Whether the carton is pasted together.

3. Whether the head pressure is normal.

Third, after the carton is sucked, it is not formed or popped at the mouth of the box template:

1. Check whether the carton is too hard.

2. Check whether the position of the guidelines for the paper box and the position of the box template is not correct.

3. Check whether the small hook spring of the back template is deformed.

4. Check whether the height of the suction box inhale head and the delivery of the box is correct.

Fourth, the manual cannot be sucking:

1. Whether the manual is deformed, causing the sucking head to suck.

2. Whether the head sucking and the instructions are parallel.

3. Whether the width of the instructions is different, the error must be within 1mm. The adjustment of the position of the manual is 0.5mm different from the inner side when the inhale head is up to the height of the ZUI.

4. The small hook of the paper tip of the origami machine is too early. Generally, the small hook should be inserted into the gap between the paper and the paper before the suction. The height of the small hook is adjusted by 0.5mm apart at the height of the ZUI.

Fifth, the instructions rebound in the process of sucking:

1. The feet of the instruction manual are too early, and the manual was taken away before being pulled down. The position of the foot holds the instruction manual that does not encounter the suction in the back of the feet and it is advisable to return to the ZUI high when the paper gap wheel has not pulled the paper.

2. Whether the suction head is consistent with the speed of the gap in the paper grabbing. The sucking head should be reduced first, and then the front of the paper shortage of the paper is pressed on the paper.

Six, the manual is not good for folding:

1. Check whether the paper is deformed bending and whether there are hair edges.

2. Whether there is a foreign body in the fence board, blocking the paper.

3. The gap between the opening of the fence plate and the folding stick is too large to make the paper out.

4. Whether the gap between the folding stick is too large and can't hold the paper. Adjust the adjustment screws at both ends of the folding stick and make the gap smaller. If the folding stick is too long and worn too long and wear it, you must replace the folding stick.

Seven, the instructions are abnormally discounted:

1. Check the front and rear positions of the inner gear of the fence to achieve the required folding size.

8. After the instructions are folded, there are scrolls and clicks:

1. Whether the gap between the baffle and the stick stick is too large. Adjust the middle position of the baffle and folding stick.

2. If the middle position of the baffle and the folding stick has been adjusted, and there is still a large gap, the positioning and disassembly of the positioning of the baffle will be rearranged until the card is not in the paper.

Nine, the instructions in the fence board death:

1. Whether the gap between the folding stick is too large, and the paper is weak. The adjustment method is the same as the aforementioned.

2. The installation position of the lower half of the fence plate is too long than the arc with the arc. It makes the paper cannot enter the below stick. Remove all the fixed screws on the fence plate and adjust the board backward, but it cannot be shorter than the above-mentioned guide plate, and it should be 1-3 mm longer than the guide plate. If it is shorter than the guidance board, the manual may not directly enter the below stick.